Harvard researchers have designed a new type of foldable material that is versatile, tunable and self actuated. It can change size, volume and shape; it can fold flat to withstand the weight of an elephant without breaking, and pop right back up to prepare for the next task.
“We’ve designed a three-dimensional, thin-walled structure that can be used to make foldable and reprogrammable objects of arbitrary architecture, whose shape, volume and stiffness can be dramatically altered and continuously tuned and controlled,” said Johannes T. B. Overvelde, graduate student in Bertoldi’s lab and first author of the paper.
The structure is inspired by an origami technique called snapology, and is made from extruded cubes with 24 faces and 36 edges. Like origami, the cube can be folded along its edges to change shape. The team demonstrated, both theoretically and experimentally, that the cube can be deformed into many different shapes by folding certain edges, which act like hinges. The team embedded pneumatic actuators into the structure, which can be programmed to deform specific hinges, changing the cube’s shapes and size, and removing the need for external input.
Fabrication and deformation of a single extruded cube unit cell and the corresponding mechanical metamaterial.
Nature Communications - A three-dimensional actuated origami-inspired transformable metamaterial with multiple degrees of freedom
The team connected 64 of these individual cells to create a 4x4x4 cube that can grow, and shrink, change its shape globally, change the orientation of its microstructure and fold completely flat. As the structure changes shape, it also changes stiffness — meaning one could make a material that’s very pliable or very stiff using the same design. These actuated changes in material properties adds a fourth dimension to the material.
“We not only understand how the material deforms, but also have an actuation approach that harnesses this understanding,” said Bertoldi. “We know exactly what we need to actuate in order to get the shape we want.”
The material can be embedded with any kind of actuator, including thermal, dielectric or even water.
“The opportunities to move all of the control systems onboard combined with new actuation systems already being developed for similar origami-like structures really opens up the design space for these easily deployable transformable structures," said Weaver.
“This structural system has fascinating implications for dynamic architecture including portable shelters, adaptive building facades and retractable roofs,” said Hoberman. “Whereas current approaches to these applications rely on standard mechanics, this technology offers unique advantages such as how it integrates surface and structure, its inherent simplicity of manufacture, and its ability to fold flat.”
“This research demonstrates a new class of foldable materials that is also completely scalable,” Overvelde said, “ It works from the nanoscale to the meter-scale and could be used to make anything from surgical stents to portable pop-up domes for disaster relief.”
Reconfigurable devices, whose shape can be drastically altered, are central to expandable shelters, deployable space structures, reversible encapsulation systems and medical tools and robots. All these applications require structures whose shape can be actively controlled, both for deployment and to conform to the surrounding environment. While most current reconfigurable designs are application specific, here we present a mechanical metamaterial with tunable shape, volume and stiffness. Our approach exploits a simple modular origami-like design consisting of rigid faces and hinges, which are connected to form a periodic structure consisting of extruded cubes. We show both analytically and experimentally that the transformable metamaterial has three degrees of freedom, which can be actively deformed into numerous specific shapes through embedded actuation. The proposed metamaterial can be used to realize transformable structures with arbitrary architectures, highlighting a robust strategy for the design of reconfigurable devices over a wide range of length scales.
SOURCES - Nature Communications, Harvard