Rice University has a simple method for producing dots in bulk from coal, coke. The Rice lab of chemist James Tour found simple methods to reduce three kinds of coal into graphene quantum dots (GQDs), microscopic discs of atom-thick graphene oxide that could be used in medical imaging as well as sensing, electronic and photovoltaic applications.
Graphite is $2,000 a ton for the best there is, from the U.K.,” he said. “Cheaper graphite is $800 a ton from China. And coal is $10 to $60 a ton and they can get 20% yield of graphene quantum dots. The quantum dots range from 2 to 20 nanometers in size depending on the source of the coal.
So graphene quantum dots from coals are 200 to 15 times cheaper. They can be a couple of cents per kilogram or 1 cent per pound.
Nature Communications – Coal as an abundant source of graphene quantum dots
Band gaps determine how a semiconducting material carries an electric current. In quantum dots, band gaps are responsible for their fluorescence and can be tuned by changing the dots’ size. The process by Tour and company allows a measure of control over their size, generally from 2 to 20 nanometers, depending on the source of the coal.
There are many ways to make GQDs now, but most are expensive and produce very small quantities, Tour said. Though another Rice lab found a way last year to make GQDs from relatively cheap carbon fiber, coal promises greater quantities of GQDs made even cheaper in one chemical step, he said.
“We wanted to see what’s there in coal that might be interesting, so we put it through a very simple oxidation procedure,” Tour explained. That involved crushing the coal and bathing it in acid solutions to break the bonds that hold the tiny graphene domains together.
“You can’t just take a piece of graphene and easily chop it up this small,” he said.
Tour depended on the lab of Rice chemist and co-author Angel Martí to help characterize the product. It turned out different types of coal produced different types of dots. GQDs were derived from bituminous coal, anthracite and coke, a byproduct of oil refining.
The coals were each sonicated in nitric and sulfuric acids and heated for 24 hours. Bituminous coal produced GQDs between 2 and 4 nanometers wide. Coke produced GQDs between 4 and 8 nanometers, and anthracite made stacked structures from 18 to 40 nanometers, with small round layers atop larger, thinner layers. (Just to see what would happen, the researchers treated graphite flakes with the same process and got mostly smaller graphite flakes.)
Tour said the dots are water-soluble, and early tests have shown them to be nontoxic. That offers the promise that GQDs may serve as effective antioxidants, he said.
Medical imaging could also benefit greatly, as the dots show robust performance as fluorescent agents.
“One of the problems with standard probes in fluorescent spectroscopy is that when you load them into a cell and hit them with high-powered lasers, you see them for a fraction of a second to upwards of a few seconds, and that’s it,” Martí said. “They’re still there, but they have been photo-bleached. They don’t fluoresce anymore.”
Testing in the Martí lab showed GQDs resist bleaching. After hours of excitation, Martí said, the photoluminescent response of the coal-sourced GQDs was barely affected.
That could make them suitable for use in living organisms. “Because they’re so stable, they could theoretically make imaging more efficient,” he said.
A small change in the size of a quantum dot – as little as a fraction of a nanometer – changes its fluorescent wavelengths by a measurable factor, and that proved true for the coal-sourced GQDs, Martí said.
Low cost will also be a draw, according to Tour. “Graphite is $2,000 a ton for the best there is, from the U.K.,” he said. “Cheaper graphite is $800 a ton from China. And coal is $10 to $60 a ton.
“Coal is the cheapest material you can get for producing GQDs, and we found we can get a 20 percent yield. So this discovery can really change the quantum dot industry. It’s going to show the world that inside of coal are these very interesting structures that have real value.”
Coal is the most abundant and readily combustible energy resource being used worldwide. However, its structural characteristic creates a perception that coal is only useful for producing energy via burning. Here we report a facile approach to synthesize tunable graphene quantum dots from various types of coal, and establish that the unique coal structure has an advantage over pure sp2-carbon allotropes for producing quantum dots. The crystalline carbon within the coal structure is easier to oxidatively displace than when pure sp2-carbon structures are used, resulting in nanometre-sized graphene quantum dots with amorphous carbon addends on the edges. The synthesized graphene quantum dots, produced in up to 20% isolated yield from coal, are soluble and fluorescent in aqueous solution, providing promise for applications in areas such as bioimaging, biomedicine, photovoltaics and optoelectronics, in addition to being inexpensive additives for structural composites.
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