Improved SpaceX EVA Suit and Dragon Adapted for EVA

There have been many technological improvements and upgrades made to the Crew Dragon Resilience to be used for the Polaris Dawn first commercial EVA. They have been big improvements for the EVA suits.

These efforts will also be useful for eventual manned missions to the Moon and Mars. A key improvement is developing EVA suits that can be mass produced and easily customized for thousands of different people.

Crew Dragon Resilience improvements:

The spacecraft has been extensively modified to support the mission’s unique requirements, including the high-altitude orbit and spacewalk capabilities.

Several key upgrades were made to Crew Dragon Resilience to support the extravehicular activity (EVA) planned for the Polaris Dawn mission:

* Repressurization system: A new nitrogen repressurization system was added to restore cabin pressure after the spacewalk

* Forward module modifications: A hatch with a ladder called the Skywalker replaced the docking port to serve as a handhold and foothold for the crew during their space foray

* Hatch upgrades: The forward hatch has been motorized and additional handholds have been added for interior operations

* Life support upgrades: The life support system was enhanced to increase the amount of oxygen that can be fed to the suits

* Environmental sensing: The ship’s environmental sensing suite was upgraded to properly monitor the crew during their journey

* Interior changes: Some materials were changed based on their outgassing properties, resulting in a different interior appearance

* Additional tanks: Extra nitrogen and oxygen tanks have been installed to support the EVA

Extensive testing: Resilience underwent multiple cycles of venting and repressurization in a large vacuum chamber to validate the new systems and procedures

These modifications were necessary to support the first-ever commercial spacewalk and the mission’s unique requirements, including operating at higher altitudes than previous Dragon missions.

Key enhancements to the EVA suits include:

* Greater mobility to support spacewalk activities

* A state-of-the-art helmet heads-up display (HUD) and camera
* New thermal management textiles
* Materials borrowed from Falcon’s interstage and Dragon’s trunk

* The suits are designed with scalability in mind, allowing for production and adaptation to different body types

These improvements are part of SpaceX’s efforts to develop spacesuits suitable for long-duration missions, including potential future missions to the Moon and Mars.